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Transforms Collection, Reliability & Cost of Logging Quality Data on Gas Flushing Packaging Lines

Plantstats QCPro is an automated digital data collection and management system that replaces labour intensive and costly, paper based quality assurance recording schemes.

Real time test results from Dansensor online headspace gas analysers and MAP Mix Provectus gas mixers are automatically downloaded into QC Pro. Immediately avoids the possibility of transcription errors. Compares incoming quality data to target ranges and reports non-conformities, sending alerts by email or SMS.

Trending each parameter in real time, or historically, is a very powerful management tool for optimising the process and predicting preventative maintenance requirements. Digital records give full pack traceability, without ploughing back manually through piles of paper records.

QCPro is web based and quickly installed for any number of monitoring instruments within a factory. It is readily expandable, and additional devices can be added at very little cost.

Test data is captured directly from Dansensor analysers, or the Dansnensor MAP Mix Provectus, and also from a wide variety of checkweighers via LAN (local area network), or RS232 connections.

Data is stored in a Microsoft SQL database, enabling the exchange of data with a site’s existing systems. QCPro can also read information from ERP and production management systems, avoiding the double entry of data and helping with the production of factory reports seamlessly.

Platstasts QCPro software will compare the latest incoming quality data against pre-determined target ranges for that product. It is date & time stamped, logged & non-conformities reported. SMS or email alerts can then be sent when corrective actions are required.

Report and analysis tools can be displayed on any PC within the business using the usual internet browsers.

Real time & cumulative gas flows are logged from the MAP Mix Provectus, reported on and Plantstats QCPro will calculate the cost of the gas consumed for each product on each packaging line. Auditing of data by production run, works order & batch are all supported.

Plantstats QCPro makes Retailer, or BRC audits easier with its PackTrace function. Select the product, packaging line, date & time on a pack and Plantstats QCPro will quickly display the quality data & mixer settings relating to that pack and for the packs produced 2 mins before & after it’s production time.

Plantstats QCPro is an ideal component for Paperless QA in food packing settings and transition into Smart Factory.

QCPro Standard Reports:
Site Overview Dashboard Non-conformity Reports
Works Order Report TracePack Report
Gas Usage By Line & Site Gas Usage By Product
Variance Across Products

QCPro is fully integrateable with other Plantstats modules to enhance it’s capability and produce an intelligent factory monitoring & optimisation system. Other modules include:

OEE ( Overall Equipment Effectiveness ) Checkweigher Data Collection
Metal Detection & X-Ray Data Collection Manual Average Weight System
Paperless Production Records Production Set Up
Operational Intelligence ( Trends & Predictive )

Plantstats Annual Support Contract Covers telephone, e-mail and remote support via WebEx, or VPN connection and direct contact with the dedicated Plantstats support desk.

It also entitles the customer to free version upgrades, plus a discount on additional Plantstats software purchased for that site.

Support is available between 09.00 – 17.00, Monday – Friday, excluding public holidays. Response time is within 8 hours and usually within 2 hours. The contract fee is 15% of the total purchase price of software and connections, payable annually.

For more information, please call our sales team on 01223 492083 or e-mail sales@tendringpacific.com

Plantstats QCPro
Gas Useage Data from Plantstats QCPro
Plantstats QCPro
Plantstats QCPro
Plantstats QCPro